• SMEMA CFX
    Adaptor

  • Control your
    SMEMA equipment

  • using IPC-2591
    and MultiPlug


A compact and low cost solution to control your
SMEMA based SMT electronic assembly equipment.




Your building blocks towards a Smart Factory


What is IPC-2591
Connected
Factory
Exchange

IPC-2591, Connected Factory Exchange, is the open industry standard that supports IPC-CFX. IPC-2591 establishes the requirements for the omnidirectional exchange of information between manufacturing processes and associated host systems for assembly manufacturing. The standard applies to communication between all executable processes in the manufacture of printed board assemblies – automated, semiautomated and manual – and is applicable to related mechanical assembly and transactional processes.

The standard defines the communication protocol and content across all assembly production processes and is broken down into the IPC-CFX Structural Overview, Operational Modeling, IPC-CFX Topics and Dynamic Structure and IPC-CFX Messages.

Because this standard supports the IPC-CFX SDK, IPC releases regular version updates to support industry when new equipment or message sets are added to the standard.


How it works

The adaptor allows CFX connected systems to interact with the raw SMEMA signals found on legacy equipment or using the MultiPlug Edge Computing Platform other data connections can be created to form solutions using building blocks of MultiPlug software extensions.

Such solutions may be to use SMEMA as an interlock to pause and check if a product should proceed down the production line to the next manufacturing equipment. To achieve this the Adaptor acts as a SMEMA middleman, not turning on either the Machine Ready SMEMA signal, or the Good/Bad Board SMEMA signal until the software check is made.


Use Case

Common uses of the Adaptor would be remote SMEMA state monitoring for a SCADA (Supervisory Control and Data Acquisition) systems and SMEMA Interlocking which may also be connected to barcode reading or a MES (Manufacturing Execution System) via a CFX connection.

Navigate to the lower half of this page to discover more details of uses for the Adaptor.


OSCAR Mk3

AKA the SMEMA CFX Adaptor

  • Compact Design
  • Low Cost
  • Speedy Setup
  • Headless Device
  • Software Extendable

Specification

  • Single Lane SMT Assembly Production
  • Length 109 x Width 62 x Height 55 - Weight 227 grams
  • 1GB RAM, 32GB Storage, Linux Single-Board Computer
  • 5 Volt Supply via USB-C - optional industrial 24v stepdown
  • RJ12 Plug to SMEMA Plug or Socket Dongles (optional accessory)
  • RS232 Serial Port for Conveyor Integration
  • SMEMA indicators
  • Real Time Clock for accurate data logging
  • WiFi Access Point for remote setup and monitoring
  • Audible indicator and Active Cooling
  • Din Rail, Magnetic or Wall Mount

Connecting Manufacturing with the Digital Economy


Web Browser Based User Interface

The Digital Economy has grown over the last 30 years and the people that work within it use the Web Browser has their native user interface. To employ their skills into the Manufacturing industry we must use the same technologies to talk the same language. While the Adaptor is a Headless device in normal operation, Setup and Monitoring is conducted by a Browser based user interface.




Industry 4.0
Software is king

As a device with a defined purpose, the Adaptor will fulfill that purpose, but we now work within the Industry 4.0 era where shop floor technicals should be able to customise their solutions based on their changing needs. If that means the injection or extraction of data at given points, then a true Industrial Internet of Things (IIoT) based product should give the option for change.

The Adaptor runs the MultiPlug Edge Computing Platform that allows additional functionality to be loaded by Software Extensions. MultiPlug.Ext.CFX is one such proprietary Extension but other Open Source Extensions can be loaded. New Extensions can be created using the .Net programming language.

The MultiPlug uses the Publish–Subscribe design pattern where events are mapped to subscriptions using a visual web browser editor making it fully flexible for changing needs.

  • Powered by the MultiPlug Edge Computing Platform
  • Add functionality via MultiPlug Extensions
  • Native Browser based User Interface
  • REST APIs
Info: MultiPlug Edge Computing Platform



Other Uses for the Adaptor


CFX Man-in-the-Middle

You may want to simply pass the state of the SMEMA signals onto a SCADA (Supervisory Control and Data Acquisition) system to simply monitor the movement of a production line. In this situation the SMEMA signals will be relayed instantly from upline to downline equipment and events created in MultiPlug that can be pushed to CFX Connections or other higher systems using Network Sockets, REST Http, Serial or a bespoke MES interface. This solution would be seen as Read Only.


SMEMA Interlocking

It may be useful to pause a production line due to an unrelated situation and rather than stop the equipment locally, a remote stop triggered by a remote user action or third party system. This is possible using a CFX connection which can control all SMEMA I/O as well as using the Web Browser based user interface.


General I/O

The SMEMA interface can easily be repurposed for general Input and Output. A single lane SMEMA interface consists of 3 switch circuits (1A 30 VDC max) and 3 circuit detectors (open or closed). So could be easily used to trigger visible indicators such as beacons (Outputs) and connected to switched circuits (Inputs).

The state of these I/O can then be mapped within MultiPlug to trigger off other events such as a HTTP Post request to a third party system, Or use the MultiPlug REST API to toggle the state of the output I/O.